Nitinol Stents

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A Raydiance Case Study

Nitinol stent manufacturing typically comprises using a thermal laser to machine intricate designs in tiny Nitinol cylinders. The thermal nature of the process introduces recast and other heat affected zones (HAZ), all of which must be removed with costly, labor-intensive post processing steps. Hazardous chemicals are often used to complete the processing.

Raydiance recently demonstrated the power its new product line, Smart Light MD™, by deploying it in a fully integrated stent workstation. Stents were machined in a one-step process then dropped into a final ultrasonic bath of IPA. Multiple steps of deburring and clean-up of HAZ were eliminated. The breakthrough process increases yield, reduces cost, and eliminates involved post-processing with chemicals.

Smart Light MD™ enables true athermal ablation in fully automated and integrated workstation environments. This capability will dramatically impact the future manufacturing of not only stents, but other medical micro-device applications such as drug delivery systems, guide wires, valves and needles.

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Introducing Smart Light MD™

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Commercial Grade. Raydiance offers the only ultrafast platform in the world with the performance, reliability, and integration capabilities to support true commercial applications.

Smart Light MD™ is an integration-ready, ultrafast solution for manufacturing medical micro-devices such as stents, drug delivery systems, guide wires, valves and needles. Smart Light MD™ powers next-generation manufacturing workstations that can create highly precise features in any material without heat, thereby reducing or eliminating costly post-processing steps and increasing product quality and yield.


Smart Light MD™:

  • Highly Precise Features
  • One-Step, High Yield Machining
  • No Heat Affected Zones
  • Eliminates Costly, Labor-Intensive Post Processing
  • Improved Medical Micro-Device Integrity
  • 24/7 Reliable Fiber Architecture
  • Software-Enabled Automation and Integration Capabilities
  • Affordable



  • The Raydiance Technology Breakthrough

    1. Ultrafast - Compelling Capabilities

    The unique properties of ultrafast laser light have intrigued scientists and engineers for years. The ability to precisely cut—without heat—any known material offers a wealth of application opportunities, everything from ablating high value materials, to non invasive surgical techniques, to interrogating security threats from a distance. Previous Next

    2. The Problem

    Traditional ultrafast technology has been big, expensive, complex, difficult to use, and unreliable. As a result, the technology has been stuck in large research labs unable to provide commercial solutions.

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    3. The Raydiance Solution

    Raydiance has deployed fiber and computing technologies to miniaturize the hardware of ultrafast technology. Perhaps more importantly, we have imparted ultrafast with brains—an integrated software operating system—that controls every aspect of the laser. Raydiance can offer the world’s first versatile and easy to use, desktop ultrafast laser platform.

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    4. Software is the Key

    Integration of computing technology and software control takes a unique technology and turns it into a transformative tool for developing real commercial applications. For the first time ever, developers without laser expertise can leverage the power of this technology to build game-changing commercial applications. Previous Next

    5. Connected

    The Raydiance platform is the first ultrafast laser system offered as an Internet device. This allows for remote service, support and software upgrades. The operating system, RayOS™, performs constant self-diagnostic checks on the laser and can communicate to Raydiance and the user any potential service concerns. Previous Next

    6. Volume Manufacturing

    By leveraging the enormous economies of scale savings and component reliability developed by the telecommunications industry, Raydiance can offer the world its first practical, scalable ultrafast engine that can be produced in volume. Previous Next